The production process of Foshan Mattress Factory

Author: Synwin–Mattress Suppliers

After reading so much knowledge and information on mattress purchase at Foshan Mattress Factory, many friends must be curious, how is the mattress made? Let's take a look with Synwin editor below! (1) Threading the spring The threading of the spring is the process of connecting the coil springs in the spring mattress into a whole. The piercing spring is made of 70# carbon with a diameter of 1.2~1.6mm, and the diameter of the winding is slightly larger than the diameter of the pierced spring, and the gap is within 2mm. When winding the through spring, the upper and lower coils of the adjacent coil springs in the spring mattress are respectively connected in a criss-cross manner to form a mattress spring core.

Then use wire cutters to bend both ends of the wire through the spring on the spring coil. That is simple, fast, and firm and reliable. (2) The blanking quilting layer is composed of upper and lower parts, which are respectively connected with the mattress spring bed core. When cutting, leave a margin for the quilting layer and the edge seam head. The usual practice is to make the non-woven fabric in the When quilting, it is larger than the size of the fabric, and the part grown out of the non-woven fabric is connected and fastened to the edge steel, so that the quilting layer is fixed on the edge steel.

Therefore, a margin of non-woven fabric should be reserved when cutting the composite fabric. In addition, when the two sides of the mattress are decorated with buttons, it is necessary to reserve the concave margin of the button to tighten the fabric. (3) Punching the blanket and pressing the brown sheet and laying the brown silk pad: put the prepared bedding material with a thickness of 15-30mm on the upper and lower sides and around the mattress, and use the brown pad gun to nail the bedding material button on the edge steel.

Check whether the bed core with the bedding material has bulges, gun nails, and whether the tips of both ends of the gun nails pierce the cotton felt to ensure that the surface of the bed core is clean and free of debris. (4) Edge The upper and lower quilted layers and the edge are carefully sewn together with edge tape to form the outer thick line edge of the upper and lower surfaces of the mattress. The seam is required to be straight, and the arcs around it are even and symmetrical; it is usually sewn by an overlock machine to form the final mattress.

(5) Inspection Apply vertical downward force on the surface of the horizontally placed mattress pad, causing the displacement of the mattress surface along the direction of the force. Only after passing the test can the product be packaged and sealed, and the product can be shipped from the factory. www.springmattressfactory.com.